CLUTCH MASTER CYLINDER (for RHD) > INSTALLATION

for Preparation Click here

1. Tighten the adjusting nut and adjust the dimension A to be the same as the measured dimension A.
   

   Text in Illustration 

   *1	Adjusting nut
   *2	Push rod clevis

   Torque:

   12 N*m{ 120 kgf*cm , 9 ft.*lbf }

2. Install the clutch master cylinder with the 2 nuts.
   

   Text in Illustration 

   *1	Clip
   *2	Push rod clevis pin

   Torque:

   13 N*m{ 129 kgf*cm , 9 ft.*lbf }

3. Apply MP grease to the contact surface of the push rod clevis pin.
   

4. Connect the clevis to the clutch pedal with the push rod clevis pin.
   

   HINT:

   Install the push rod clevis pin from the left side of the vehicle.

5. Install the new clip onto the push rod clevis pin.
   

6. Using a union nut wrench 10 mm, connect the flexible hose tube.
   

   Torque:

   15 N*m{ 155 kgf*cm , 11 ft.*lbf }

   NOTICE:

   Use the formula to calculate special torque values for situations where union nut wrench is combined with a torque wrench (Click here).

7. Connect the clutch reservoir tube with the clip to the clutch master cylinder.
   

1. Bleed clutch line (Click here).
   

1. Pull back the floor carpet.
   

2. Check that the pedal height is correct.
   

   Text in Illustration 

   *1	Clutch switch assembly
   *2	Adjusting nut
   *a	Clutch pedal height

   Pedal height from floor:

   for 1KR-FE, 1NR-FE:

   124.9 to 134.9 mm (4.917 to 5.311 in.)
   

   for 1ND-TV:

   136.7 to 146.7 mm (5.382 to 5.776 in.)
   

3. If the pedal height is not as specified, adjust it as follows.
   
   

   1. Loosen the adjusting nut and turn the clutch pedal switch until the correct height is obtained.
      

   2. Tighten the adjusting nut.
      

      Torque:

      16 N*m{ 160 kgf*cm , 12 ft.*lbf }

1. Install the front wiper motor and link assembly (Click here).
   

1. Install the knee air bag assembly (Click here).